Manufacturing Processes I (IE 309)

2021 Fall
Faculty of Engineering and Natural Sciences
Industrial Engineering(IE)
3
6.00 / 6.00 ECTS (for students admitted in the 2013-14 Academic Year or following years)
Bahattin Koç -bahattinkoc@sabanciuniv.edu,
English
Undergraduate
ENS205
Formal lecture
Interactive,Learner centered,Communicative,Discussion based learning,Project based learning
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CONTENT

Overview of modern manufacturing technology; introduction to manufacturing processes, inspection methods and quality; materials and their manufacturing characteristics; description of various conventional and applications in industry: casting, metal forming, forging, extrusion, rolling, joining and welding, EDM, ECM, laser machining, abrasive flow processes; machining processes: turning, milling, drilling, broaching etc., abrasive machining processes. Lab demonstrations and plant tours.

OBJECTIVE

Introduce principles of manufacturing processes and equipment, and examine characteristics of different processes in terms of quality, cost, lead time, volume etc. Development of basic background for process selection and analysis.

LEARNING OUTCOME

At the conclusion of this course, students should be able to:
Describe, select and analyze different manufacturing processes and their
equipments,
Analyze characteristics of different processes in terms of quality, cost,
lead time, volume
Identify and select manufacturing processes and their parameters for a
given industrial part/design.
Work effectively in a team to analyze a product to identify and explain
production stages and manufacturing processes.

ASSESSMENT METHODS and CRITERIA

  Percentage (%)
Final 40
Midterm 30
Exam 10
Participation 0
Group Project 20

RECOMENDED or REQUIRED READINGS

Textbook

S. Kalpakjian and S.R. Schmid, Manufacturing Processes for Engineering Materials, Prentice Hall, 2008.

Readings

J.A. Schey, Introduction to Manufacturing Processes, McGraw-Hill, 2000.

P. Oswald, J. Munoz, Manufacturing Processes and Systems, John Wiley and Sons, 1997.

Groover, M., Fundamentals of Modern Manufacturing: Materials, processes, and systems, John Wiley, 1999.

E. P. DeGarmo, J.T. Black, Ronald A. Kohser, Materials and Processes in Manufacturing, Wiley, 1999.