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Code IE 304
Term 201801
Title Production and Service Systems Planning and Design
Faculty Faculty of Engineering and Natural Sciences
Subject Industrial Engineering(IE)
SU Credit 3
ECTS Credit 6.00 / 6.00 ECTS (for students admitted in the 2013-14 Academic Year or following years)
Instructor(s) Esra Koca ekoca@sabanciuniv.edu,
Detailed Syllabus
Language of Instruction English
Level of Course Undergraduate
Type of Course Click here to view.
Prerequisites
(only for SU students)
IE301 MS301
Mode of Delivery Formal lecture,Recitation
Planned Learning Activities Interactive
Content

Product/process modeling and analysis; facility site selection and layout; material handling and storage systems; material and information flow; shop floor control systems; manufacturing and assembly cells; flow lines and assembly lines; pull production systems; flexible manufacturing systems.

Objective

This course is intended to introduce the students to the design and operation of manufacturing and service facilities. A conceptual description and classification of modern production environments will be presented and major issues during the planning and control of their operation will be addressed. We will focus on the decomposition of the overall production planning and control problem to a number of subproblems and the development of quantitative techniques and analytical tools for addressing the arising subproblems. The topics include (but are not limited to) assembly and transfer lines, sequencing and scheduling, flexible manufacturing systems, group technology and cellular manufacturing, and facilities planning and design.

Although the focus is on manufacturing systems, emphasis will be given to introduce the application of methodologies covered for manufacturing systems to service systems as well. The students are expected to have a solid background operations research and be able to utilize IBM ILOG CPLEX optimization tool.

Learning Outcome

Balance assembly lines via linear programming modeling and heuristic methods
Be familiarized with basic concepts in transfer lines
Utilize mathematical techniques for machine shop scheduling
Develop mathematical models and heuristic methods for designing flexible manufacturing systems
Design manufacturing cells by applying group technology methods
Demonstrate the use of basic approaches in facilities planning

Programme Outcomes
 
Common Outcomes For All Programs
1 Understand the world, their country, their society, as well as themselves and have awareness of ethical problems, social rights, values and responsibility to the self and to others. 2
2 Understand different disciplines from natural and social sciences to mathematics and art, and develop interdisciplinary approaches in thinking and practice. 3
3 Think critically, follow innovations and developments in science and technology, demonstrate personal and organizational entrepreneurship and engage in life-long learning in various subjects. 3
4 Communicate effectively in Turkish and English by oral, written, graphical and technological means. 4
5 Take individual and team responsibility, function effectively and respectively as an individual and a member or a leader of a team; and have the skills to work effectively in multi-disciplinary teams. 2
Common Outcomes ForFaculty of Eng. & Natural Sci.
1 Possess sufficient knowledge of mathematics, science and program-specific engineering topics; use theoretical and applied knowledge of these areas in complex engineering problems. 4
2 Identify, define, formulate and solve complex engineering problems; choose and apply suitable analysis and modeling methods for this purpose. 4
3 Develop, choose and use modern techniques and tools that are needed for analysis and solution of complex problems faced in engineering applications; possess knowledge of standards used in engineering applications; use information technologies effectively. 3
4 Ability to design a complex system, process, instrument or a product under realistic constraints and conditions, with the goal of fulfilling specified needs; apply modern design techniques for this purpose. 2
5 Design and conduct experiments, collect data, analyze and interpret the results to investigate complex engineering problems or program-specific research areas. 1
6 Knowledge of business practices such as project management, risk management and change management; awareness on innovation; knowledge of sustainable development. 2
7 Knowledge of impact of engineering solutions in a global, economic, environmental, health and societal context; knowledge of contemporary issues; awareness on legal outcomes of engineering solutions; understanding of professional and ethical responsibility. 2
Industrial Engineering Program Outcomes Core Electives
1 Formulate and analyze problems in complex manufacturing and service systems by comprehending and applying the basic tools of industrial engineering such as modeling and optimization, stochastics, statistics. 5
2 Design and develop appropriate analytical solution strategies for problems in integrated production and service systems involving human capital, materials, information, equipment, and energy. 5
3 Implement solution strategies on a computer platform for decision-support purposes by employing effective computational and experimental tools. 3
Materials Science and Nano Engineering Program Outcomes Area Electives
1 Applying fundamental and advanced knowledge of natural sciences as well as engineering principles to develop and design new materials and establish the relation between internal structure and physical properties using experimental, computational and theoretical tools. 1
2 Merging the existing knowledge on physical properties, design limits and fabrication methods in materials selection for a particular application or to resolve material performance related problems. 1
3 Predicting and understanding the behavior of a material under use in a specific environment knowing the internal structure or vice versa. 1
Assessment Methods and Criteria
  Percentage (%)
Final 40
Midterm 60
Recommended or Required Reading
Textbook

Recommended Textbook:
Modeling and Analysis of Manufacturing Systems. R.G. Askin and C.R. Standridge, John Wiley.

Additional References:
Facilities Design, 3rd edition. S. Heragu. CRC Press, 2008.
Production and Operations Analysis. S. Nahmias, Irwin/McGraw-Hill.

Course Web https://sucourse.sabanciuniv.edu/portal