Metal Cutting Mechanics and Dynamics (IE 563)

2014 Spring
Faculty of Engineering and Natural Sciences
Industrial Engineering(IE)
3
10
Erhan Budak ebudak@sabanciuniv.edu,
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English
Doctoral, Master
--
Formal lecture,Interactive lecture,Group tutorial,Laboratory
Interactive,Learner centered,Project based learning
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Programs\Type Required Core Elective Area Elective
Computer Science and Engineering - With Bachelor's Degree *
Computer Science and Engineering - With Master's Degree *
Computer Science and Engineering - With Thesis *
Cyber Security - With Bachelor's Degree *
Cyber Security - With Master's Degree *
Cyber Security - With Thesis *
Electronics Engineering and Computer Science - With Bachelor's Degree *
Electronics Engineering and Computer Science - With Master's Degree *
Electronics Engineering and Computer Science - With Thesis *
Electronics Engineering - With Bachelor's Degree *
Electronics Engineering - With Master's Degree *
Electronics Engineering - With Thesis *
Energy Technologies and Management-With Thesis *
Industrial Engineering - With Bachelor's Degree *
Industrial Engineering - With Master's Degree *
Industrial Engineering - With Thesis *
Leaders for Industry Biological Sciences and Bioengineering - Non Thesis *
Leaders for Industry Computer Science and Engineering - Non Thesis *
Leaders for Industry Electronics Engineering and Computer Science - Non Thesis *
Leaders for Industry Electronics Engineering - Non Thesis *
Leaders for Industry Industrial Engineering - Non Thesis *
Leaders for Industry Materials Science and Engineering - Non Thesis *
Leaders for Industry Mechatronics Engineering - Non Thesis *
Manufacturing Engineering - Non Thesis *
Manufacturing Engineering - With Bachelor's Degree *
Manufacturing Engineering - With Master's Degree *
Manufacturing Engineering - With Thesis *
Materials Science and Nano Engineering-(Pre:Materials Science and Engineering) *
Materials Science and Nano Engineering-(Pre:Materials Science and Engineering) *
Materials Science and Nano Engineering - With Thesis (Pre.Name: Materials Science and Engineering) *
Mechatronics Engineering - With Bachelor's Degree *
Mechatronics Engineering - With Master's Degree *
Mechatronics Engineering - With Thesis *
Molecular Biology, Genetics and Bioengineering (Prev. Name: Biological Sciences and Bioengineering) *
Molecular Biology, Genetics and Bioengineering-(Prev. Name: Biological Sciences and Bioengineering) *
Molecular Biology,Genetics and Bioengineering-With Thesis (Pre.Name:Biological Sciences and Bioeng.) *
Physics - Non Thesis *
Physics - With Bachelor's Degree
Physics - With Master's Degree

CONTENT

Fundamentals of metal cutting mechanics, 2D and 3D cutting models; analysis of chip formation, friction, temperatures, and tool wear; modeling and simulation of cutting forces, surface finish, and dimensional accuracy in machining; review of vibration theory and machine tool vibrations; introduction to modal analysis; chatter vibrations, process damping and cutting stability; chatter suppression techniques. Lab: Cutting force measurement; modal analysis; chatter tests.

OBJECTIVE

Introduce fundamentals of metal cutting processes, present analytical and experimental methods.

LEARNING OUTCOMES

  • Understand fundamentals of machining process mechanics and dynamics in detail
  • Simulate machining processes for optimization of production conditions
  • Solve machine tool dynamics and chatter problems
  • Learn fundametal measurement methods in machining research
  • Be competent in analyzing and modeling machining experiments data

RECOMENDED or REQUIRED READINGS

Readings

Altintas, Y, Manufacturing Automation, Cambridge University Press
Tlusty, J, Manufacturing Processes and Equipment, Prentice Hall
Trent, E. and Wright, P.K., Metal Cutting, Butterworth-Heinemann