| MFG 511 Manufacturing Metrology |
3 Credits |
|
This course first provides introduction to key concepts of
metrology (science of measurement) such as traceability,
uncertainty, accuracy, calibration, world metrology
systems and accreditation. Then the focus is production-
related metrology mainly based on dimensional
measurement applications such as displacement, flatness
and gauge block interferometric-mechanical measurements,
diameter, form and surface texture standards measurements,
scale and displacement sensor calibrations,
coordinate metrology (CMMs), in-process measurements,
optical tooling, nanometrology (atomic scale measurements),
machine tool metrology, angle metrology and uncertainty
calculations. Principles for precision engineering
applications will also be covered including preliminary
errors in dimensional metrology and motion mechanism
, Abbe principle and applications conforming this
principle and self-
elimination/separation of errors, metrology loop
, influence of temperature, force and vibration in
dimensional measurements and precautions for precision
engineering to lower the uncertainty of measurements.
Laboratory exercises will be carried out with selected
examples such as calibration of CNC machine tools
using laser interferometers, effective use of
reference standards for manufacturing
and angular axis calibration of rotary tables using optical
components and non-contact measurement equipment.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2023-2024 |
Manufacturing Metrology |
3 |
| Spring 2021-2022 |
Manufacturing Metrology |
3 |
| Fall 2019-2020 |
Manufacturing Metrology |
3 |
| Fall 2017-2018 |
Manufacturing Metrology |
3 |
|
| Prerequisite: __ |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 512 Mechanics of Solids |
3 Credits |
|
Fundamentals of solid mechanics will be explained
throughout this course. At the first stage, vector & tensor
properties and rules would be shown in order to establish
a background for the students to earn advanced level
mechanics problem solution capabilities. Later on
large deformation theory in its general form will be
explained and necessary equations for solid mechanics
modeling like; conservation of energy, conservation
of momentum will be discussed in detail. Elastic
material models and relations for different Isotropic
and Orthotropic materials will be explained within the
course. Introductory level plasticity which
covers the basic relationships for a plastically deforming
solid will be provided within the course. Solution of
continuum problems with finite element methods
will be illustrated and example 1D finite element problem
solution methodology will be shown in detail.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2023-2024 |
Mechanics of Solids |
3 |
| Fall 2022-2023 |
Mechanics of Solids |
3 |
| Fall 2021-2022 |
Mechanics of Solids |
3 |
| Fall 2020-2021 |
Mechanics of Solids |
3 |
| Fall 2019-2020 |
Mechanics of Solids |
3 |
| Fall 2018-2019 |
Mechanics of Solids |
3 |
| Fall 2017-2018 |
Mechanics of Solids |
3 |
| Spring 2016-2017 |
Mechanics of Solids |
3 |
|
| Prerequisite: __ |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 513 Advanced Topics in Finite Element Analysis |
3 Credits |
|
Advanced Finite Element Analysis aims at teaching
advanced level finite element concepts in a mechanics
perspective to graduate level students. The course starts
with a complete review of fundamental finite element
concepts like discretization of equilibrium equation,
interpolation functions, line-surface-volume integrals,
Gauss-Quadrature, isoparametric elements, application of
essential and natural boundary conditions. Later, finite
element elastic analysis concepts and principals for plate &
shell elements would be introduced. In the course modeling
of the orthotropic (anisotropic) elastic behavior of
composites and how to incorporate this material behavior to
the finite element models will be shown with worked
examples. Next topic is the material and geometric non-
linearities and the numerical solution methods of non-linear
finite element analysis will be studied. Finally, meshless
interpolation concepts such as moving least squares and
element free Galerkin methods will be introduced. Matlab
will be used as the coding environment during the course.
Students will be asked to implement finite element codes in
order to get a better understanding of finite element
working principles of a commercial finite element software.
In the course project, the students would prepare their own
finite element analysis code for a given plate\shell type
element type in MATLAB environment. In addition
working principals and development of user-defined
subroutines will be illustrated using “UMAT” of ABAQUS
as a commercial finite element software.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2020-2021 |
Advanced Topics in Finite Element Analysis |
3 |
| Spring 2018-2019 |
Advanced Topics in Finite Element Analysis |
3 |
| Fall 2021-2022 |
Special Topics in MFG: Advanced Topics in Finite Element Analysis (MFG58000) |
3 |
| Spring 2019-2020 |
Special Topics in MFG: Advanced Topics in Finite Element Analysis (MFG58000) |
3 |
| Spring 2017-2018 |
Special Topics in MFG: Advanced Topics in Finite Element Analysis (MFG58000) |
3 |
|
| Prerequisite: (MFG 512 - Masters - Min Grade D |
| or MFG 512 - Doctorate - Min Grade D |
| or ME 512 - Masters - Min Grade D |
| or ME 512 - Doctorate - Min Grade D) |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 516 Additive Manufacturing |
3 Credits |
|
This course will introduce advanced design and
fabrication methodologies in Additive Manufacturing.
The Additive Manufacturing is defined as the process of
adding materials layer-by-layer to manufacture parts from
three-dimensional (3D) computer models. Additive
Manufacturing also called Layered Manufacturing, 3D
Printing or Solid Freeform Fabrication is considered one
of the next-manufacturing revolution. The topics covered
include various additive manufacturing processes and
their process principles, the materials used, computer-
aided design and path planning for additive
manufacturing processes, process-related limitations and
constraints and applications of Additive Manufacturing.
The course also includes several related hands-on
projects.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2022-2023 |
Additive Manufacturing |
3 |
| Spring 2021-2022 |
Additive Manufacturing |
3 |
| Spring 2020-2021 |
Additive Manufacturing |
3 |
| Spring 2019-2020 |
Additive Manufacturing |
3 |
| Spring 2018-2019 |
Additive Manufacturing |
3 |
| Spring 2017-2018 |
Additive Manufacturing (IE516) |
3 |
| Spring 2016-2017 |
Additive Manufacturing (IE516) |
3 |
| Spring 2015-2016 |
Additive Manufacturing (IE516) |
3 |
|
| Prerequisite: __ |
| Corequisite: MFG 516L |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 516L Additive Manufacturing Lab. |
0 Credit |
|
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2022-2023 |
Additive Manufacturing Lab. |
0 |
| Spring 2021-2022 |
Additive Manufacturing Lab. |
0 |
| Spring 2020-2021 |
Additive Manufacturing Lab. |
0 |
| Spring 2019-2020 |
Additive Manufacturing Lab. |
0 |
| Spring 2018-2019 |
Additive Manufacturing Lab. |
0 |
| Spring 2017-2018 |
Additive Manufacturing Lab. (IE516L) |
0 |
| Spring 2016-2017 |
Additive Manufacturing Lab. (IE516L) |
0 |
| Spring 2015-2016 |
Additive Manufacturing Lab. (IE516L) |
0 |
|
| Prerequisite: __ |
| Corequisite: MFG 516 |
| ECTS Credit: NONE ECTS (NONE ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 563 Metal Cutting Mechanics and Dynamics |
3 Credits |
|
- Fundamentals of metal cutting mechanics
- 2D and 3D cutting models
- Analysis of chip formation, friction,
temperatures, and tool wear
- Modeling and simulation of cutting forces,
surface finish, and dimensional accuracy in machining
- Review of vibration theory and machine
tool vibrations, introduction to modal analysis
- Chatter vibrations, process damping
and cutting stability Chatter suppression techniques.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2023-2024 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2022-2023 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2021-2022 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2020-2021 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2019-2020 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2018-2019 |
Metal Cutting Mechanics and Dynamics |
3 |
| Spring 2017-2018 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Spring 2016-2017 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Spring 2015-2016 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Spring 2014-2015 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Fall 2013-2014 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Fall 2012-2013 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Spring 2010-2011 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Fall 2009-2010 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Fall 2004-2005 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
| Fall 2003-2004 |
Metal Cutting Mechanics and Dynamics (IE563) |
3 |
|
| Prerequisite: __ |
| Corequisite: MFG 563L |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 563L Metal Cutting Mechanics and Dynamics - Lab |
0 Credit |
|
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2023-2024 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2022-2023 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2021-2022 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2020-2021 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2019-2020 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2018-2019 |
Metal Cutting Mechanics and Dynamics - Lab |
0 |
| Spring 2017-2018 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Spring 2016-2017 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Spring 2015-2016 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Spring 2014-2015 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Fall 2013-2014 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Fall 2012-2013 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Spring 2010-2011 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Fall 2009-2010 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Fall 2004-2005 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
| Fall 2003-2004 |
Metal Cutting Mechanics and Dynamics - Lab (IE563L) |
0 |
|
| Prerequisite: __ |
| Corequisite: MFG 563 |
| ECTS Credit: NONE ECTS (NONE ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 565 Machine Tool Engineering |
3 Credits |
|
- Detailed analysis of machine tool components,
configuration and peripherals.
- Comparative analysis of different drives,
spindles, axis configurations and tool holding systems
- Cutting force, power and productivity analysis
- Accuracy of machine tools, static
and thermal deformations
- Machine tool selection and testing;
dynamic rigidity of machine tools and modal analysis
- Safety and maintenance.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2023-2024 |
Machine Tool Engineering |
3 |
| Fall 2022-2023 |
Machine Tool Engineering |
3 |
| Fall 2021-2022 |
Machine Tool Engineering |
3 |
| Fall 2020-2021 |
Machine Tool Engineering |
3 |
| Fall 2019-2020 |
Machine Tool Engineering |
3 |
| Fall 2018-2019 |
Machine Tool Engineering |
3 |
| Fall 2017-2018 |
Machine Tool Engineering (IE565) |
3 |
| Fall 2016-2017 |
Machine Tool Engineering (IE565) |
3 |
| Fall 2015-2016 |
Machine Tool Engineering (IE565) |
3 |
| Fall 2014-2015 |
Machine Tool Engineering (IE565) |
3 |
|
| Prerequisite: __ |
| Corequisite: MFG 565L |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 565L Machine Tool Engineering – Lab. |
0 Credit |
|
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2023-2024 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2022-2023 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2021-2022 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2020-2021 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2019-2020 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2018-2019 |
Machine Tool Engineering – Lab. |
0 |
| Fall 2017-2018 |
Machine Tool Engineering – Lab. (IE565L) |
0 |
| Fall 2016-2017 |
Machine Tool Engineering – Lab. (IE565L) |
0 |
| Fall 2015-2016 |
Machine Tool Engineering – Lab. (IE565L) |
0 |
|
| Prerequisite: __ |
| Corequisite: MFG 565 |
| ECTS Credit: NONE ECTS (NONE ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 566 Computer-Aided Biomodeling and Fabrication |
3 Credits |
|
This course will introduce advanced design and fabrication
methodologies in development of customized medical devices
and tools, implants, and engineered tissues, organs and
biological systems. The topics covered include computer-
aided design and representation of biological objects,
computational geometry for medical imaging and processing,
reverse engineering, computer-aided analysis and
engineering, biomaterials, tissue engineering, additive
manufacturing for biomedical engineering applications, bio-
manufacturing and manufacturing processes for medical
devices/tools. The course also includes several related
hands-on laboratory projects.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2022-2023 |
Computer-Aided Biomodeling and Fabrication |
3 |
| Fall 2021-2022 |
Computer-Aided Biomodeling and Fabrication |
3 |
| Fall 2019-2020 |
Computer-Aided Biomodeling and Fabrication |
3 |
| Fall 2018-2019 |
Computer-Aided Biomodeling and Fabrication |
3 |
| Fall 2017-2018 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Fall 2016-2017 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Fall 2015-2016 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Spring 2014-2015 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Spring 2013-2014 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Spring 2012-2013 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
| Spring 2011-2012 |
Computer-Aided Biomodeling and Fabrication (IE566) |
3 |
|
| Prerequisite: __ |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 568 Multi-axis Machining |
3 Credits |
|
Advanced CAD/CAM applications, which are used
in metal cutting industry, will be covered with the
theoretical and practical aspects. The topics
covered during the lectures will be applied through
homeworks and a course project. Techniques for
analytical surfaces representation and modeling,
surface creation techniques in CAD environment,
theoretical aspects of toolpath computation for 3
and 5 axis milling, 3 and 5 axis milling toolpath
computation operations offered by commercial
CAM packages, theoretical and practical aspects of
post processing issues for 3 and 5 axis milling will
be covered. Process modeling for simulation and
verification of 3 and 5 axis milling processes will
be covered.
Project groups will select sample geometries
requiring 3 and 5 axis milling. Then, they will
prepare operations for machining of these sample
parts using commercially available Siemens NX
and CATIA packages to manufacture the selected
parts on the 5-axis machine tool available in
Manufacturing Research Laboratory or on the 6-
axis machining robots available at SU-IMC.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2021-2022 |
Multi-axis Machining |
3 |
| Spring 2020-2021 |
Multi-axis Machining |
3 |
| Spring 2019-2020 |
Multi-axis Machining |
3 |
| Spring 2018-2019 |
Multi-axis Machining |
3 |
| Fall 2017-2018 |
Special Topics in MFG: Toolpath Planning and Generation for Multi-axis Machining Operations (MFG5801) |
3 |
|
| Prerequisite: __ |
| Corequisite: MFG 568L |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 568L Multi-axis Machining Lab. |
0 Credit |
|
|
| Last Offered Terms |
Course Name |
SU Credit |
| Spring 2021-2022 |
Multi-axis Machining Lab. |
0 |
| Spring 2020-2021 |
Multi-axis Machining Lab. |
0 |
| Spring 2019-2020 |
Multi-axis Machining Lab. |
0 |
| Spring 2018-2019 |
Multi-axis Machining Lab. |
0 |
| Fall 2017-2018 |
Special Topics in MFG: Toolpath Planning and Generation for Multi-axis Machining Operations Lab. (MFG5801L) |
0 |
|
| Prerequisite: __ |
| Corequisite: MFG 568 |
| ECTS Credit: NONE ECTS (NONE ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 58000 Special Topics in MFE: Manufacturing Processes for Composite Materials |
3 Credits |
|
This course will cover manufacturing processes and
modeling for fiber reinforced polymer matrix
composite materials. In order to optimize material
formation and avoid process induced defects,
process engineers need a thorough understanding of
the coupling between material transformations,
thermo-mechanical response, heat transfer, and
viscous fluid flow. Students will be given an
overview of applications of composite materials,
forming processes, and types of process induced
defects which may occur. Constituent materials will
be discussed (thermosets, thermoplastics, advanced
fibers), along with thermo-mechanical
characterization methods and material models. The
equations of transport, constitutive laws, and
dimensionless analysis will be reviewed and given
context in process modeling. Models for short fiber
suspensions in injection molding, compression
molding, and extrusion will be introduced. Process
modeling for continuous fiber reinforcement will
include Pultrusion, Sheet Forming, Autoclave
processing, Out-of-Autoclave processing, Filament
Winding, Automated Fiber Placement, and Liquid
Composite Molding.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2021-2022 |
Special Topics in MFE: Manufacturing Processes for Composite Materials |
3 |
| Spring 2019-2020 |
Special Topics in MFE: Manufacturing Processes for Composite Materials |
3 |
| Spring 2017-2018 |
Special Topics in MFG: Advanced Topics in Finite Element Analysis |
3 |
| Spring 2020-2021 |
(MFG513) |
3 |
| Spring 2018-2019 |
(MFG513) |
3 |
|
| Prerequisite: __ |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
| MFG 58002 Special Topics in MFG:Advanced Mechanics of Composite Structures |
3 Credits |
|
This course will cover advanced mechanics of composite
structures through macroscale modelling of composite
materials using high-order laminate theories, and through
experimental characterization, and data acquisition and
analysis. In order to carry out conceptual design, initial
sizing and preliminary modelling of composite structural
components, design engineers need a thorough understanding
of the experimental mechanics as well as strength,
stability, and dynamic mechanical response of thin and
thick plates/shells made of composite materials.
In this context, students will be given an overview of
standards and tests methods for experimental
identification of material properties of laminates and
sandwich structures. In addition, the constitutive
equations and strain-stress transformation equations will
be reviewed in the context of modelling composite
structures. Beam, plate, and shell kinematics will be
introduced based on different lamination theories including
layer-wise, zigzag, high-order shear deformation
theories. Principles of virtual work and minimum potential
energy will be presented for bending, buckling, vibration
problems of plate and shell structures.
Analytical/numerical solutions of these problems will be
included. Computational modelling will include post-
processing methods to obtain accurate interlaminar and
transverse-shear stresses and quantify damage mechanisms
such as delamination, impact, and fracture
resistance of composite materials.
|
| Last Offered Terms |
Course Name |
SU Credit |
| Fall 2022-2023 |
Special Topics in MFG:Advanced Mechanics of Composite Structures |
3 |
| Spring 2020-2021 |
Special Topics in MFG:Advanced Mechanics of Composite Structures |
3 |
|
| Prerequisite: __ |
| Corequisite: __ |
| ECTS Credit: 10 ECTS (10 ECTS for students admitted before 2013-14 Academic Year) |
| General Requirements: |
|
|
| |
